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U.S. Department of Transportation U.S. Department of Transportation Icon United States Department of Transportation United States Department of Transportation

CIVA-UT Model Validation for Rail Flaw Inspection Simulation

Document Series:
Research Results
Author:
  • Federal Railroad Administration
Report Number
RR 22-28
Office
RDI-21
Subject:
Track
Keywords:
Nondestructive evaluation (NDE), ultrasonic testing (UT), CIVA, Modeling, Validation
Document

In 2022, the Federal Railroad Administration (FRA) contracted with Transportation Technology Center, Inc. (TTCI) to conduct validation studies of CIVA software’s rail models for hand-held, angled beam, shear vertical wave (SW) inspections. The research team generated side-drilled holes (SDHs) at different depths in a carbon steel block and in a rail sample to establish a ground truth. They then conducted laboratory-based ultrasonic testing (UT) scans and theoretical simulation studies for both of these test samples. The scans and subsequent simulation demonstrated that, for the most part, the modeling results were in good agreement with the experimental results for the 70 and 45 degree SW inspections. However, the modeling results did not match the experimental results for the 45 degree SW inspections in a steel block with SDHs at depths from 60 mm to 80 mm.  


Last updated: Thursday, October 13, 2022